We form ideas
with state-of-the-art engineering technologies, custom-made industrialization concepts and in-house expertise.
Constructive component development – the basis for a successful and economic series production.
We accompany you on the way to the realized component with a clear target in mind: to create a sustainable design- and functional concept which meets all requirements. Our engineering services form the basis for high molded part quality in the process. Together with you we develop reliable criteria to optimize the components and to find saving potentials for an even more economic series production.
- Component design appropriate for plastics and mold tooling according to customer specification
- Cost savings through filling- and FE simulations
- Accelerated development through additive production procedures and direct connection to tool making and production
- Safe data transfer via KVS, Connect or Odette
Component design
Taking all requested functions from the integrated concept into consideration,, we design your components to meet your requirements and ensure they are suitable for plastic injection molding and tooling. We use market-leading software, CATIA V5 and Siemens NX, for targeted development and verification.
Industrialization concept
Your requirements are our top priority. Together with you, we develop the optimal production concept and select the most suitable manufacturing and machining technologies. Through close collaboration between development, toolmaking, and production, we ensure that quality, costs, and delivery performance are perfectly aligned with your goals. The level of automation is precisely tailored to your product, production volumes, and investment requirements to deliver the best possible overall solution.
Component simulation
Using state-of-the-art simulation tools such as Moldex3D and Cadmould, we analyze and optimize the entire mold and process design as early as the development phase. In addition to filling behavior, injection strategy, temperature control, and venting, we also evaluate potential warpage effects as well as part behavior under different materials and process parameters. This enables us to design the molds specifically to meet the unique quality, functional, and cost-effectiveness requirements of your part. Supplementary strength and stress analyses verify, even before mold construction begins, that your product will reliably withstand the required mechanical stresses. The result is robust parts, stable processes, and a shorter development time to series production.
Prototyping
We accelerate the development process for our customers by means of 3D printing of mold inserts and prototypes. Additive production procedures also contribute decisively to gaining knowledge about optimization possibilities in molded parts design or of the tool.
Material expertise
The right material mix to meet your requirements.
We have the experience, expertise, and technology to recommend materials for all common thermoplastics that meet your component requirements. Upon request, we can undertake product-specific material development for you.